Vinasse Waste from Sugarcane-Based Bioethanol Production Plants Kills Moniliophthora Perniciosa, the Causative Agent of Cacao Witches' Broom Disease

Special Article - Sugarcane Sustainable Production

Ann Agric Crop Sci. 2021; 6(2): 1073.

Vinasse Waste from Sugarcane-Based Bioethanol Production Plants Kills Moniliophthora Perniciosa, the Causative Agent of Cacao Witches' Broom Disease

Ferraz P1,2, Amorim-Rodrigues M1,2, Cassio F1,2 and Lucas C1,2*

1Institute of Science and Innovation for Bio-Sustainability (IB-S), University of Minho, Campus de Gualtar, Portugal

2Department of Biology, Centre of Molecular and Environmental Biology (CBMA), University of Minho, Campus de Gualtar, Portugal

*Corresponding author: Lucas C, Institute of Science and Innovation for Bio-Sustainability (IB-S), University of Minho, Campus de Gualtar, 4710-057 Braga, Portugal

Received: February 18, 2021; Accepted: March 16, 2021; Published: March 23, 2021

Abstract

Bioethanol production based on sugarcane juice fermentation yields vinasse, a dark, dense liquid waste high in potassium. In Brazil, one of the world’s biggest bioethanol producer, vinasse is used for fertirrigation of the sugar-cane fields, replacing mineral soil amendments. Nevertheless, the production largely exceeds this application, prompting exacerbated usage, unduly long-term storage and even illegal dumping. Vinasse thus progressively became an environmental hazard, damaging soils and superficial and ground waters, adding a negative burden to a supposedly green-fuel industry. The solution resides in decreasing production yields and/or using it for yet other economically interesting applications. This work focuses on the latter. Vinasses from three bioethanol plants from Brazil were tested for their ability to contain the proliferation of Moniliophthora perniciosa, the aggressive filamentous fungus responsible for cacao Witches’ Broom Disease (WBD). This disease caused a severe economic fall-out in South American cacao producing regions, particularly seriously in Brazil. Immersing or spraying the mycelium with vinasse either kills the fungus or impedes its proliferation at varying time/dosage. Identically testing another genetically unrelated phytopathogen, showed this effect is not that of a generalized biocide/fungicide. Results suggest that vinasse could be used to contain/revert the prevalence of cacao’s WBD to manageable levels. Vinasse would thus shift from industrial waste with disposal-associated costs, to being a tool for the agronomic sustainability and revival of the South American regional cacao-dependent socio-economies.

Keywords: Vinasse; Bioethanol; Cacao; Witches’ broom disease; Moniliophthora perniciosa

Introduction

Brazil produces bioethanol mostly from yeast fermentation of sugarcane juice. The process involves the physical extraction of the juice from the cane which is then fermented by yeasts. After each fermentation cycle, the must is centrifuged, and the yeast biomass separated and recycled. The subsequent distillation process yields a dark liquid waste called vinasse [1]. Brazilian industry generates an average 12L of vinasse per litre of ethanol produced [2], meaning that each year the country generates around 300-400 billion litres of vinasse [1]. This residue has been used for more than 50 years for fertirrigation (fertilization + irrigation) of the sugarcane fields [1,3]. This appears to be a virtuous cycle, since vinasse is rich in potassium and other minerals [4], avoiding the need for chemical fertilization [5]. In the long run, vinasse is apparently beneficial for soil quality and sugarcane production yield [4,6-9]. But in reality, the amounts of vinasse produced per year are far bigger than the fields can absorb, leading to saturation. Additionally, the vinasse’s low pH (3.5-5.0) and the corrosive nature [10] are promoting undesirable changes of soil composition and physicochemical properties [3,11], and serious contamination of ground water [12]. These problems are exacerbated by inappropriate long-term storage and illicit discharges.

The most studied possibilities of vinasse utilization relate with its reuse in the energy equation of the ethanol plant [4,13]. Nevertheless, vinasse is rich in minerals and organic matter [1,14,15], around 100-130 g/L (COD) [14], and includes sugars, organic acids, ethanol and glycerol [1,15], which suggests vinasse should be fit for microbial growth. Studies proposing this possibility include the cultivation of economically promising filamentous fungi such as the edible Rhizopus oligosporus [15], or the biotechnology relevant Aspergilus oryzae [16,17] and Neurospora intermedia [18]. In the present work, we explored yet another possibility, that of using vinasse for controlling the proliferation of the cacao phytopathogen Moniliophthora perniciosa, while used for fertirrigation of the cacao fields, as it happens with sugarcane.

  1. perniciosa is a filamentous fungus that causes a devastating disease in the cacao plant (Theobroma cacao) and fruit known as Witches’ Broom Disease [19]. This was responsible for the steep production fall-out in South and Central America countries, mainly in Brazil, where it posed a serious social-economic crisis in the cacao producing region. The Brazilian production fell 70% in a period of 10 years after the onset of the disease in 1989 [20,21]. This scenario had a huge impact on the regional and national economy, leading the country to shift from being the 2nd world producer to becoming a net importer of cacao beans [21,22].

  2. perniciosa is a very aggressive fungus, virtually impossible to eradicate. Its exceptional virulence is intrinsically related to its ability to infect all the pant tissues in all the stages of the cacao plant life-cycle [20,23,24]. M. perniciosa is a hemibiotrophic fungus, which infectious cycle has two distinct phases: a biotrophic and a saprotrophic. After the initial infection, a series of cell death events occurs in the infected tissues causing these to become necrotic and to form a particular structure called dry broom [20]. Those necrotic or dead plant cells are then colonized by the fungus, and pink-coloured basidiocarps are produced. In alternating periods of drought and humidity, each basidiocarp can produce 2 to 3.5 million spores [25]. The spores are released mainly at night and are locally dispersed by water and over long distances by wind, and can remain latent in the soil or inside pruned plant branches for long periods of time [20,23].

Classical chemical fungicides, usually azole or copper-based compounds, are not effective against M. perniciosa [26]. Presently, cacao Witches’ Broom Disease has one single functional management technique, which consists in spraying the affected plantations with Tricovab®, a Trichoderma stromaticum live suspension (reviewed by [24]). This other fungus is very efficient in antagonizing M. perniciosa, but it has to be multiplied in the surface of rice grains, being supplied lyophilized, as a service on demand, by an agro-support governmental organization (www.ceplac.gov.br). This is therefore a very expensive and unsustainable solution, only possible since it is almost fully subsidized by the Brazilian government. Alternatives could consist in using other microbes, easier and cheaper to cultivate, as biofungicides (reviewed by [24]), or possibly implementing a sustainability-prone solution controlling the fungus with an inexpensive agro-friendly industrial waste that is produced in very high amounts, and that might cumulatively contribute with mineral amendments for the cacao plants.

Three different vinasses were tested against two strains of the fungus originating from Brazil via a credited international culture collection. The fungi did not grow on vinasse. Accordingly, both died upon immersing or spraying with two of the vinasse batches, although at varying time/dosage, and were inhibited from proliferating by the third batch. This killing effect of vinasse was not shared by another genetically distant phytopathogenic fungus, suggesting specificity. Results support the use of vinasse for fertirrigation of cacao plantations as a means to, in time, clean the resident fungus inoculum. If not eradicating WBD, vinasse should at least reduce it to manageable levels. On the other hand, this new utilization would contribute to the alleviation of the negative unsustainable burden vinasse associates to the bioethanol industry.

Materials and Methods

Moniliophthora perniciosa strains CBS 441.80 and 442.80, and Colletotrichum gloeosporioides CBS 100471 were purchased from CBS-KNAW Collections, The Netherlands. They were maintained at 4ºC on MEA (20g/L malt extract w/ 20g/L agar), and cultivated in the same medium at 30°C. Vinasse was obtained from Fermentec Lda (https://www.fermentec.com.br/), and originated from three different bioethanol producing plants in the State of São Paulo, Brazil: Usina Alta Mogiana (http://www.altamogiana.com.br/), Usina Batatais (http://www.usinabatatais.com.br/) and Usina da Pedra (https://www.pedraagroindustrial.com.br/). Vinasse was stored at 4ºC. Prior to utilization it was centrifuged for 30min at 13.000xg and 4°C to eliminate particles in suspension, and autoclaved (121ºC, 1 atm, 20min). Growth assays were performed inoculating (i) 20mL of vinasse (100% vinasse); (ii) 10mL of vinasse +10mL of upH20 (50% vinasse); or (iii) 5mL of vinasse +15mL of upH20 (25% vinasse) - in a glass tube (Ø 3cm; 13cm height) with a one-week ME-grown fungus agar plug of approximately 0.8x0.8 cm. Tubes were incubated at 30ºC and 200rpm orbital shaking. Cultures identically inoculated and incubated in liquid ME medium were used as control. Growth was assessed after 10 days, decanting the culture supernatant, and checking for mycelium development. The putative viability of any remaining fungal cells was assessed incubating this agar plug in MEA at 30ºC for 1 week. These assays were repeated in the same manner, using vinasse supplemented with 2% of malt extract as a supplementary nutrient source. Death along incubation time in vinasse was assessed using a fully-grown fungal culture previously grown in liquid ME medium in a glass tube (until the formation of a globular mycelia), which was then transferred to a glass tube containing 20mL of vinasse, under the same conditions described above. Each sample/incubation time corresponding to an independent tube identically inoculated from fully-grown fungal cultures. The incubation period varied between 1 and 10 days (T1 to T10), and at increasing time points, the mycelia was taken from the vinasse, gently wash with sterile water and its viability assayed in MEA at 30°C for 1 week. The death-inducing effect without immersing the cells in vinasse was performed by spraying vinasse on a MEA plate containing fully grown mycelia. The assay was performed for 10 days, applying a single spray at T0, or repeating it once each 24h. The plates were then incubated at 30°C for 3 days. All assays were performed at least in three independent replicates (n ≥3).

Results and Discussion

The vinasse used in this work originated from three bioethanol plants from the State of São Paulo in Brazil, all of which identically producing bioethanol from a sugarcane juice fermentation process. According to the literature, the composition and physical properties of vinasses do not differ significantly (e.g. [14,15]). The three vinasses used in this work have ±6 % solids in suspension (mostly ashes), pH ≈ 4.5, 0.115 ± 0.060 % (w/v) sugars and 0.9% (w/v) organic acids (information kindly supplied by Fermentec, Lda. (https://www.fermentec.com.br)), values that fall within published data.

Does vinasse inhibit mycelium development?

The pH of vinasse is adequate to support the development of M. perniciosa which optimal growth occurs at pH between 4.5 and 5.5 (our unpublished results), and the presence of carbon source (totaling ± 0.5% (w/v)) should allow some fungal multiplication. Therefore, vinasse was centrifuged, to remove the solids in suspension, and the remaining liquid fraction was sterilized and used to inoculate the two M. perniciosa strains. After 10 days (Figure 1a) there was no visible growth of either fungus. Microscopic inspection confirmed the absence of hyphae associated with the agar plugs used as inocula. To check whether there were still residual viable mycelia, the fungal plugs were taken from the vinasse (Figure 1a), re-inoculated in solid MEA medium, and incubated for a further 10 days at 30°C. As can be seen in Figure 1b, the plugs of the vinasses from Alta Mogiana and Batatais did not develop any growth, suggesting the fungus was killed. The fungal plug taken from the vinasse from Pedra developed mycelia, showing that it rather strongly inhibited mycelium development. These results show that vinasse from different plants, and possibly also different batches, has different effects over the Witches’ broom fungus, either killing it or just inhibiting its development.