Efficacy of Edible Coating Based on the Rice Bran Oil and Acetylated Potato Starch Carrier Natamycin on the Qualitative Properties of Grape

Research Article

Austin Food Sci. 2022; 7(1): 1050.

Efficacy of Edible Coating Based on the Rice Bran Oil and Acetylated Potato Starch Carrier Natamycin on the Qualitative Properties of Grape

Jeivan AO, Taghizadeh M* and Yavarmanesh M

Department of Food Science and Technology, Ferdowsi University of Mashhad (FUM), Mashhad, Iran

*Corresponding author: Taghizadeh M, Department of Food Science and Technology, Ferdowsi University of Mashhad (FUM), P.O. Box: 91775-1163, Mashhad, Iran

Received: February 22, 2022; Accepted: March 17, 2022; Published: March 24, 2022

Abstract

Use of agricultural products and their wastes have provided edible coatings and films, which have been more developed in recent years. This type of the food storage system, especially for fruits has well increased the product’s shelf life greatly and has reduced wastes. Emulsion gel consisting 6.57 gr of the acetylated potato starch and 2 gr of the rice bran oil produced at 7 rpm homogenization rate was selected as the best combination of edible coating. Edible coating consisting the rice bran oil and acetylated potato starch (control) increased acidity but reduced pH and TSS during storage. Addition of the high concentrations (10 and 20 mg L-1) of the natamycin caused the reduction of spoilage agent, waste and weight loss of clusters; also, it caused to more brightness of the clusters and reduced pH and acidity during storage; however, TSS was increased.

Keywords: Edible coating; Emulsion gel; Rice bran oil; Acetylated potato starch; Natamycin; Grape

Introduction

Fruits are suitable environments for microbial growth due to high content of sugars and other nutrients as well as high humidity [1]. “Grape” (it was scientifically named Vitis vinifera) has been considered as an important fruit among its producing countries. Its preservation is difficult due to its perishable nature. Post-harvest fungal contamination causes a lot waste of the grape. Also, the quality and marketability of product are reduced. Botrytis cinerea mold is the most important agent of grape post-harvest corruption all over the world [2,3]. Therefore, manufacturers seek alternative approaches to maintain quality of grape. In the past, to increasing the shelf life of this product was being mainly used sulfur dioxide [4-6]. Since the remains of this compound has been dangerous for human health [7,8] and has caused harms to fresh fruits and vegetables; it must is going to follow the alternative and effective ways [9]. “Edible coating” is a thin layer of materials (mostly biopolymers) which extend the shelf life of foods by protecting them against the transport of gases, water vapor, soluble solids and mechanical damages [10]. Various materials including hydrocolloids (polysaccharides and proteins), lipids (fatty acids, glycerides and waxes) have been used to produce the edible coatings [11]. Advantages of polysaccharide-based coatings can be referred to polarity, inhibition against oxygen and gases, to be cheap, high transparency and production of mechanically resistant films [12]. “Starch” is one of the most important polysaccharides that has made the good films. The starch-based films often are transparent or semi-transparent without odor, taste and color. Potato starch produces gels with high viscosity due to its high phosphorus content [13]. “Acetylated starch” reduces gelatinization temperature and increases transparency, viscosity and freezing stability of the gel [14- 17]. Previous studies indicated effectiveness of starch-based coatings on storage life and control decay of the red grape and strawberry fruits [18,19]. Adding lipids to hydrocolloid compounds has improved their moisture-barrier properties due to hydrophobic properties of lipids [20]. “Bran” is by-product of the rice processing [21]. Its oil increases shelf life of fruits by reducing weight loss, transpiration and respiration, which are major agents of their spoilage in refrigerator [22]. Studies were done about effect of this substance on the kiwi, cherry tomatoes and low fat sausage production and the positive results were obtained about reducing decline factors of fruits quality by rice bran oil [23-25].

To increase the effect of edible films and coatings, bioactive substances such as antimicrobial and antioxidant compounds have been used in their formulation, which have been said to be “Active films and coatings”. Use of bacteriocins as natural antimicrobial substances in foods isn’t going to cause any problem for human [26]. “Natamycin” is one of these compounds. It is safe for the consumer and more effective at low concentrations. Orgesterol is the major sterol into the cell membrane of molds and yeasts. The natamycin has a high tendency to irreversible binding the Orgesterol and cause to destruction of the spoilage agents molds. Minimum inhibitory concentration of natamycin against almost all food pathogenic fungi is less than 29 ppm [27]. So far, the good reports have been provided the antibacterial effect of natamycin on some chemical properties and preservation of products such as the black olives, hami-melons and fresh strawberries [28,29].

This study is divided into two parts. In the first phase, optimization was performed on the production of edible coating based on Rice Bran Oil (RBO) and Acetylated Potato Starch (APS) at different homogenization rates. In the second phase, the antimicrobial effect of natamycin with optimal coating obtained from the first stage and individually on the grape spoilage (mold) was evaluated. The experimental treatments were also studied chemically and sensually.

Materials and Methods

Materials

Grape (Asgari cultivar) was obtained from Kashmar (Khorasan Razavi) with characteristics such as much sweet taste and high storage capacity. The berries were uniform in size and color (light-green). Clusters were washed with brine and dried at ambient temperature for 2 h just prior to the experiments. Then, the clusters, which were free from any disease, insect, injury or machine damage, were selected for further study.

Acetylated potato starch- produced under the protection of Denmark- was purchased from Arsha Pouyeh Company (Tehran- Iran). Edible refined rice bran oil was prepared by Saman Oil Company (Khorasan Razavi-Mashhad) with purity of 99.99%. Natamycin (1 gr) and Botrytis cinerea mold (IBRC-M 30162) were purchased from Parseh Bio In Company (Khorasan Razavi-Mashhad) and the Iran-Tehran Genetic and Biological Reserves Center in the form of cultured plates, respectively. All other chemicals were obtained from commercial sources and were of analytic grade.

Optimizing the production of emulsion gel based on acetylated potato starch and rice bran oil

Response surface method and optimal custom design (due to the different levels of coating components) were used for optimization with 20 treatments and two repetitions under three independent variables including acetylated potato starch at three levels (3, 5 and 7 gr), rice bran oil at five Levels (0, 0.5, 1, 1.5 and 2 gr) and homogenization rate at three levels (7, 14.5 and 22 rpm). Weight loss of coated grapes (percentage), the stability (percentage) and aw of emulsion gels (percentage) parameters were considered as test responses to investigate the effect of different levels of treatments on them. The weight loss of 20 treatments belonging to optimization stage was also calculated as a percentage with three repetitions every two weeks.

Edible coating was prepared by continuous mixing a certain amount of acetylated potato starch in 100 ml of distilled water through gelatinization of starch into a hot water bath at 90°C for 5 min [30]. After cooling (for 30 min), the resulting gel was homogenized by addition a certain amount of rice bran oil (gr) and 2% Tween 80 as emulsifier under a certain rate of Ultraturex (rpm) for 5 min (T25 digital, Made in Germany) [31].

Measurement of the physical properties of the emulsion gel was produced:

Determination of stability: To measure stability of emulsion gels, a certain amount of every sample was poured into falcon and centrifuged for 30 min under 3600 rpm at ambient temperature (D72, Made in Germany). The separated phase was removed from container by reversing the falcon on filter paper. The stability was calculated as a percentage based on the ratio of secondary weight of the falcon containing emulsion gel to its initial weight [32].

Determination of aw: To determine aw of gels was used a water activity meter (HYGROLAB-3, Made in Swiss). Thus, a certain weight of every coating sample was poured into device (at temperature of 20°C).

After establishing equilibrium, the amount of water activity was calculated based on the ratio of equilibrium respective humidity to 100 [33].

The computation of spores

Microbial culture was grown on the Potato Dextrose Agar (PDA) medium through incubation at 25°C for 5 d [34]. At the beginning of this section, 100 ml of distilled water with 0.5 ml of Tween 80 were mixed and autoclaved. Then, 9 ml of distilled water along with the sterile Tween were poured into plate containing mold (Botrytis cinerea) that had already been cultured to remove the mold spores from plate surface by washing. Afterward, the mixture of spores were removed by a sterile pipette and were poured into a test tube; some distilled water and Tween were again added to achieve an acceptable dilution. To calculate the number of spores, 10 μl of solution containing spores were poured on a Homocytometer Lam [35].

a = (The average number of spores × 25 × 50 × 1000) (1)

Evaluation antimicrobial activity of the natamycin

At this stage, the Tween 80, broth medium and natamycin (at 5 levels of 1.25, 2.5, 5, 10 and 20 mg L-1) at rate of 50 μl and 3 levels of spores including 104, 106 and 108 at rate of 2000 μl of Each level were used. Their absorbance was read at a wavelength of 600 nm by ELISA software, before and after incubation.

MIC (the lowest concentration of antifungal agent that shows any growth for each level of spore) and MFC (the lowest concentration of antimicrobial activity that kills 99.9% of microorganisms) were estimated. The experiments were performed in three repetitions.

Evaluation of the effect of natamycin in combination with edible coating on fruit quality characteristics (preparation treatments)

All process of preparation of the emulsion gels was done similarly in both phases of the study (section 2.2); but, in the second stage, natamycin added to optimal coating at different levels. One sample as control (containing edible coating without the presence of natamycin and mold spores) and subsequent treatments include edible coating with presence of mold spores at 3 levels (2000 μl each level of spore). Also, two higher concentrations of MIC value (mg L-1) of natamycin were considered for each level of spore. This section was performed with two repetitions (14 samples).

In this way, first, clusters were infected with mold spores by spray method and drying at room temperature for 1 hr. Then, they were immersed into edible coating so that all berries were coated for 1 min. When the coatings on the clusters (for 2 h) were dried, samples were placed in disposable plastic containers without cap and refrigerated for 4 weeks at suitable temperature and humidity (4°C and 70%) (Figure 1).