Research Article
Ann Materials Sci Eng. 2018; 3(1): 1029.
Thermo-Mechanical and Thermal Properties of Binary Particle Nanocomposite Exposed to Sea Water Conditioning
Tcherbi-Narteh A*, Mohammad Z, Hosur M and Jeelani S
Department of Materials Science Engineering, Tuskegee University, USA
*Corresponding author: Tcherbi-Narteh A, Department of Materials Science Engineering, 127 Chappie James Center, Tuskegee University, Tuskegee, Alabama 36088, USA
Received: May 04, 2018; Accepted: June 05, 2018; Published: June 12, 2018
Abstract
Objective of this study was to explore binary nanoparticles consisting of Montmorillonite nanoclay Nanomer® I.30E (MMT) and amine functionalized Graphene Nanoplatelets (GNP) as reinforcements in epoxy SC780 composite to minimize seawater absorption and its impact on material properties. Composite samples fabricated were 2 and 3 wt % MMT; 0.1 and 0.2 wt % GNP and binary nanocomposites consisting of 3 wt % MMT/0.1 wt % GNP and conditioned by complete immersion into seawater at room temperature for 240 days. Viscoelastic and thermal properties were characterized prior to and post conditioning using Dynamic Mechanical Analysis (DMA), Thermo-Mechanical Analysis (TMA) and Thermogravimetric Analysis (TGA) respectively. Binary nanocomposites absorbed the least amount of seawater, while 3 wt % MMT and 0.2 wt % GNP absorbed the most. Storage modulus of unconditioned binary nanocomposite increased by nearly 29% compared to neat; however, it showed the highest reduction after conditioning among all samples including neat. Binary samples also showed better dimensional stability at elevated temperatures prior to and post conditioning when compared to all samples. Nanocomposites showed relatively lower glass transition temperatures compared to neat samples.
Keywords: Thermo-mechanical; Binary nanoparticles; Seawater absorption; Nanocomposites
Introduction
Application of nanoparticles to enhance properties of polymeric composite materials have been widely studied leading to the development of advanced polymer materials with enhanced properties [1-3]. Enhanced barrier and viscoelastic properties of polymer composites are particularly of great importance to marine applications, where most structures are exposed to prolong seawater conditioning. Other targeted properties of polymer include enhanced durability through minimization or delayed detrimental effects of service and environmental factors over time [4,5]. Increasing demand for advanced composite materials across different industries has given rise to the development of next generation state of the art advanced materials systems with multi-functionality. Development of polymer composite systems with multi-functional capabilities requires a thorough understanding of material systems including the use of multiple nanofillers. In recent years binary or hybrid nanoparticles systems have been gaining research attention, where two characteristically different nanoparticles are dispersed together in polymer systems to enhance various material properties [6-8]. Thus, desirable properties of each nanoparticle are targeted and harnessed through their interactions with each other and host polymer resulting in composites with multi-functionality.
Research in this area is however new and requires careful selections of materials with complete understanding of interphase and interfacial chemistry of nanoparticles and appropriate polymer [9,10]. Additionally, the role of individual and combined nanoparticles on chemico-physical and chemico-rheological properties of the polymer is of significant importance. This leads to the development of customized parameters necessary for processing such combination and ultimate curing of the final composite [11,12]. Generally, enhanced properties of polymers by nanoparticles have been attributed to structural morphologies, degree of dispersion throughout the polymer, and interfacial interaction between nanoparticles and host polymers and degree of cure [12,13]. Degree of cure in polymers has been influenced by the type and concentration of nanoparticles present in the polymeric systems [14].
Targeted properties of most materials used in marine and outdoor applications include ability to resist corrosion, minimize moisture absorption and withstand impact of other environmental factors. Polymer composites display such characteristics and hence widely used in marine industries including painting and coating. However, there is a major drawback associated with polymers, thus they are sensitive to temperature, certain basic and acidic solution conditions, and are prone to moisture absorption due to their viscoelastic nature [15].
Numerous studies have been conducted on durability of polymeric composites exposed to different environments using different nanoparticles. These include exposure to UV radiation, extreme temperatures, moisture, alkaline solution, and other fluids [4,5,16]. Moisture aging induces physico-chemical changes in polymer composites, which tend to degrade the material properties over time [16]. These changes include swelling of the matrix by hydrolysis affecting dimensional stability and plasticization, which deteriorates interfacial bonding between fibers and the matrix in Fiber Reinforced Polymer Composite (FRPC), affecting both the mechanical and thermo-mechanical properties [15,16]. Abanilla et al. [17] Studied the effects of alkali solution, freeze-thaw and accelerated aqueous exposure on graphite/epoxy composite and concluded that the strength of the matrix and overall composite degraded mostly due to moisture absorption. They also reported no significant change in the modulus of the composite. Zainuddin et al., [5] reported reduced degradation activities in strength and modulus of the composite samples reinforced with nanoclay and subjected to hot and cold environments. Tcherbi-Narteh et al., studied the effects of UV radiation and associated temperatures on properties of polymer nanocomposites materials [4,12]. The use of nanoparticles as reinforcement in polymer composites has shown significant progress in mitigating some of the impacts from environmental elements.
Graphene nanoplatelets and montmorillonite nanoclays are both two-dimensional nanoplatelets with dimensions commonly used as nano-reinforcements in polymeric composites. In recent years, both have attracted significant attention due to relatively low cost and remarkable enhancements in polymeric composites [1- 3]. Morphologies of MMT and GNP infused polymer composite material exhibit similar states and their targeted properties depend on processing, concentration, chemical compatibility and distribution within the host matrix. Modulus and intrinsic strength of GNP are 1 TPa and 130 GPa respectively, 50 times stronger than steel, with surface area twice as Carbon Nanotubes (CNT) [13]. MMT also displays similar aspect ratios to that of graphene-based filler materials; however, MMT has higher density compared to GNP. In recent years, properties of polymer matrix used in FRPC materials have been modified continually to offset some of these environmental challenges using variety of systems. Significant amount of information has been acquired through studies regarding rates and absorption mechanisms based on the type of reinforcements, polymers and exposed medium [18]. In the current study, two high aspect ratio nanoparticles GNP and MMT with distinct characteristic were used as reinforcements individually and as binary reinforcements to enhance properties of SC-780 epoxy composites. Epoxy samples were fabricated using individual nanoparticles and binary consisting of 3 wt % MMT/0.1 wt % GNP (MMT/GNP) respectively. Fabricated samples were conditioned in seawater for 240 days and various properties characterized. Mechanical and thermal properties were characterized using three-point bending flexure tests, Dynamic Mechanical Analyses (DMA) and Thermo-Mechanical Analysis (TMA). Properties of binary systems were compared to those of unmodified and modified epoxy composites loaded with individual nanoparticles.
Experimentation
Materials
A two-part diglycidyl ether of bisphenol A based epoxy, SC-780 consisting of Part A (resin) and part B (curing agent or hardener) from Applied Poleramics Inc. and used in the study. Mixing ratio of the epoxy resin part A and part B is 100:22 by mass. Two different nanoparticle reinforcements used in the study. Graphene Nanoplatelets (GNP) was obtained from ACS Materials LLC, (USA) with particle thickness between 2-10 nm, and Montmorillonite Nanoclay (MMT) was purchased from Sigma Aldrich. Surface of MMT has been modified with 20 - 35 wt % octadeclyamine with average particle size of 10 - 12 nm and sold under the trade name Nanomer® I.30E.
Fabrication of epoxy nanocomposite
Fabrication of unmodified and modified epoxy composites using different loadings of various nanoparticles was done by first dispersing these nanoparticles into part A of epoxy resin. Samples fabricated were 0.1 and 0.2 wt % GNP, 2 and 3 wt % MMT and MMT/ GNP epoxy nanocomposite samples. Measured amount of MMT was dried in a vacuum oven at temperature 50°C for two hours, due to hydrophilic nature of organoclay. MMT/SC780 was magnetically stirred at 400 rpm for 24 hours at room temperature. Calculated amount of GNP was mixed in the epoxy resin, stirred manually followed by ultrasonication for 1 hour. Sonication parameters used were pulse rate of 20sec on and 30secs off using 45 % amplitude, while maintaining the mixture in a cooling bath set at 40° C for both GNP and hBN samples respectively. Sonicated mixture of GNP/SC-780 was magnetically stirred to further disperse for about six hours at 400 rpm. GNP/SC780 mixture was further processed using three-roll shear mixer with gap between the rollers set at 15, 10 and 5μm with speed of rollers at 120 rpm for three passes. For binary nanocomposite fabrications, measured amount of resin was divided into two unequal parts in beakers. Calculated amount of dried nanoclay was mixed and magnetically stirred in the larger portion for 15 hours, while determined amount of GNP nanoparticles were dispersed in the other part of resin part A and sonicated at the same conditions discussed earlier. Sonicated GNP/resin mixture was added to nanoclay mixed resin solution and combined mixture was subsequently processed through three-roll shear mixer using parameters discussed earlier followed by magnetic stirring for six hours. SC-780-part B was added to each nanoparticle dispersed part A, mechanically stirred and degasified using “Thinky” vacuum mixer for 15 minutes, at 30 kPa pressure and 1500 rpm. Figure 1 shows summary of the fabrication of unmodified and modified epoxy nanocomposites.
Figure 1: Summary of nanocomposite fabrication process.
Marine conditioning
Fabricated epoxy composite samples were conditioned by complete submersion into industrial grade seawater at room temperature. Representative samples were identified and their respective weight recorded prior to and during conditioning. Samples are removed every 120 days, patted with dry paper towel to remove dripping seawater, weighed and placed back into the conditioning container. Samples were conditioned for 240 days and various properties characterized, to study the effects of conditioning on each sample. Weight gained by each sample was used to characterize rate of deterioration in composite material properties based on absorbed seawater.
Characterization
Microstructural analysis
Analysis of dispersion state of each individual and binary nanoparticle systems on microstructural changes in SC780 epoxy matrix composites was studied using X-Ray Diffraction (XRD) technique. Rigaku DMAX 2000 with Cu Ka radiation of wavelength λ=1.54 nm was used and operated at 40 kV and 30 A. Powdered nanoparticle samples and their respective epoxy nanocomposites samples were prepared, XRD scan counts were accumulated every 0.01° (2θ) from 2 to 50° at a scan rate of 0.2°/min. XRD profile peaks from each pristine nanoparticle were compared to those obtained from their respective nanocomposites, to establish degree of disorderliness using Bragg’s law (nλ = 2dsinθ).
Dynamic mechanical analysis
Viscoelastic properties of SC780 composites infused with various nanoparticles including binary considered were investigated using Dynamic Mechanical Analysis (DMA). The study was done using TA Instruments’ Q800 operated in dual cantilever mode according to ASTM 6065. Samples were tested from 30 to 160°C at amplitude of 15 μm and frequency of 1 Hz. Characteristic storage and loss moduli, and tan delta curves were obtained as function of temperature for each sample. Three samples from each set were tested and average glass transition temperature (Tg) determined from peak of loss modulus curve were obtained for comparison.
Thermo-Mechanical Analysis (TMA)
Dimensional stability of unconditioned and conditioned epoxy SC780 composites was studied using Thermo-Mechanical Analysis (TMA). TA Instruments’ Q-400 equipped with expansion probe was used and three samples from each set was scanned at 5°C/min from 30 - 150°C. The equipment was purged with dry nitrogen at a flow rate of 50 mL/min. Coefficients of thermal expansion before glass transition (α1) and after glass transition (α2) were determined from each sample set according to ASTM D676 standards. Three samples were selected from each set and average data compared.
Thermogravimetric Analysis (TGA)
Influence of individual nanoparticles and binary on thermal stability of unconditioned and conditioned epoxy SC780 composites was studied using TA Instruments’ Thermo-Gravimetric Analysis (TGA), Q-500. The instrument was purged with dry nitrogen gas at flow rate of 90 and 10 mL/min for furnace and sample respectively. Three samples were prepared from each sample batch with weights between 13 and 15 mg and scanned at 10°C/min from 30-600°C. Onset of Thermal decomposition (T5), decomposition Temperature (Tp) and residue parameters were determined for each scan and average data compared.
Results and Discussion
Microstructural characterization
Quantitative analyses of dispersion of nanoparticles including binary in epoxy SC780 composites were studied using X-Ray Diffraction (XRD) technique. Figure 2 shows representative XRD patterns obtained from GNP, MMT and MMT/GNP binary nanocomposites for quantitative analyses. Characteristic peaks of MMT powder were observed at around 2θ values of 4.85°, 21.5° and 37.2° with varying intensities. Peak at 2θ = 4.85° is indicative of the highly arranged layers of clay platelets with intensity of around 2800 counts. Similarly, characteristic peak of graphene nanoplatelets were also observed at 2θ value of 26.85° with corresponding intensity of approximately 40,000 counts. Morphological studies of binary nanocomposite of the two nanoparticles showed broader peaks with significantly lower intensities. Data from the studies indicate increased intergallery spacing of individual nanoparticles in their respective nanocomposites. Thus, there was reasonable interaction between these nanoparticles and SC-780 epoxy molecules to cause the opening of the nanoplatelets morphology.
Figure 2: XRD diffraction of GNP, MMT and combined GNP/MMT Nanocomposite.
Seawater absorption characteristics
Initial weights of identified samples were measured and recorded, and changes in weights monitored with respect to initial weights of each selected samples after 120 days and 240 days. Summary of recorded weight changes are presented in (Figure 3), depicting average relative weight gained by each sample including neat. The results after 120 days indicate an initial spike in seawater absorption by nanocomposites compared to unmodified system.This may be attributed to interfacial distributions between nanoparticles and polymer chains, allowing for the movement of seawater molecules to penetrate between the polymer chains [19]. Samples with 3 wt % MMT absorbed the most seawater followed by 0.2 wt % GNP at the end of 120 days. High seawater content in 3 wt % MMT samples was attributed to hydrophilic nature of MMT, while existence of high van der Waal forces in GNP may have contributed to increased chain length and distribution in the formation of highly cross-linked system [13]. Bridging effects of high aspect ratio nanoparticles can result in the formation of longer chain lengths, lowering the resistance to mobility and confinements of chains to form oligomers [20]. Hence, at relatively high percentage loading of GNP nanoparticles, there is an increased tendency for agglomeration and formation of inhomogeneous system. This can lead to increased moisture absorption in such polymer materials, accounting for the relative increase in 0.2 wt % GNP compared to 0.1 wt % GNP samples. Binary nanocomposites on the other hand absorbed the least amount of seawater among all nanocomposite samples including neat over the same duration. Nanoparticles in this system complimented each other resulting in enhanced barrier properties. Similar findings were observed at the end of 240 days of conditioning and reported in (Figure 3).
Figure 3: Percent relative seawater absorbed by samples at 120 and 240 days conditioning.
Viscoelastic characterization
Representative storage moduli thermographs obtained from DMA scans of unconditioned and conditioned samples are presented in Figures 4 and 5 respectively. Results of the scans showed overall increase in storage moduli and a decrease in glass transition temperatures of all nano infused samples to varying degrees. Enhancements in storage moduli were attributed to interactions between these nanoparticles and epoxy molecules resulting in entrapments of polymer chains within the filler network, resisting polymer chain movements [10,20]. Furthermore, these enhancements are also dictated by the concentration and inherent properties of individual nanoparticles, resulting disproportionate degrees among different set of samples. Storage modulus determined at 30°C showed an increase of approximately 15 and 21 % for 0.1 and 0.2 wt % GNP loadings.
Figure 4: Representative storage moduli curves of unconditioned samples.
Figure 5: Representative storage moduli curves of conditioned samples.
Similarly, an increase of approximately 12 and 17 % was observed in 2 and 3 wt % MMT samples respectively. This is indicative of prevailing interlocking strength between reinforcing nanoparticles and polymer molecules under cyclic loading [9,20]. Furthermore, presence of amine functional groups on GNP nanoparticles facilitates formation of strong covalent bonds in their polymeric structures. This was observed in 0.2 wt % GNP samples improving storage modulus of SC780 epoxy composites by nearly 21 % [13]. Binary nanocomposites showed the highest overall increase in storage modulus of epoxy SC-780 by approximately 29 % compared to neat samples. The enhancement was attributed to the synergy between the nanoparticles and epoxy molecules, increasing bridging effect and enhancing polymer chain network formation and crosslinking [21]. Thus, increased crosslinking in polymers reduces the amorphous regions of the polymer system, resulting in decreased glass transition temperatures as can be seen from (Table 1) [10]. The results also highlight the effectiveness of individual nanoparticles to bridge more polymer chains to form crystalline regions within the polymeric system. Glass transition temperature decreased across the board with 0.2 wt % GNP displaying the lowest values compared to neat. Despite binary nanocomposite system showing the highest enhancements in storage modulus, their glass transition temperature decreased by nearly 14 % compared to that of neat. Samples with 0.1 wt % loading of GNP and 3 wt % loading of MMT showed similar degree of enhancements in viscoelastic properties, despite significant difference in percent loading of each nanoparticle. Inherent properties of individual nanoparticles discussed earlier played key role in their interactions with epoxy polymer molecules leading to varying degree of enhancements.
Sample
Storage Modulus
(MPa)
%
Change
Glass Transition Temperature,Tg, (°C)
%
Change
Neat
2329.33 ± 13.44
-
103.51 ± 1.18
-
0.1 wt. % GNP
2675.66 ± 50.15
14.86
85.90 ± 0.75
-20.50
0.2 wt. % GNP
2817.67 ± 92.29
20.96
79.83 ± 0.49
-29.66
2 wt. % MMT
2607.56 ± 51.32
11.94
93.67 ± 1.92
-10.50
3 wt. % MMT
2725.00 ± 53.28
16.99
84.75 ± 1.23
-22.14
Binary
2995.67 ± 88.39
28.57
91.16 ± 0.65
-13.55
Table 1: Comparison of average viscoelastic properties of neat and nanocomposites samples.
Figure 5 shows representative storage moduli curves of samples conditioned after 240 days and comparison of average data between conditioned and unconditioned presented in (Figures 6,7). Moisture absorbed by polymeric composites and associated moisture induced stresses causes materials to experience dilatational expansion, affecting their overall properties, durability and structural integrity [15,19]. Viscoelastic properties of SC780 composites decreased across the board in all conditioned samples compared to their respective unconditioned counterpart due to plasticizing effect of water molecules [19]. However, DMA results from conditioned samples showed similar trend observed in unconditioned storage moduli enhancements in nanocomposite with respect to neat. Samples with 2 wt % MMT loading showed the least reduction in storage modulus with respect to its unconditioned counterpart, a decrease of approximately 3 %, while binary showed the largest, 16 % decreased of the same. Interactions between individual nanoparticles, epoxy and water molecules can result in different absorption kinetics at the interfacial level [16]. Here, the cumulative effect resulted in deterioration in material properties compared to unconditioned counterpart as shown in (Figure 6).
Figure 6: Comparison of storage moduli of unconditioned and conditioned samples.
Figure 7: Comparison of Tg of unconditioned and conditioned samples.
On the other hand, glass transition temperature decreased by nearly 5 % in neat samples, while an increase was observed in all nanocomposite up to 6 % in 0.2 wt % GNP samples, and statistically unchanged in 0.1 wt % GNP and 2 wt % MMT samples. The increase in Tg was attributed to structural changes caused by absorbed moisture [10,16]. Samples with 3 wt % MMT loadings showed the highest storage modulus values among all samples followed by 0.2 wt % GNP samples, despite the latter absorbing the most seawater at the end of the conditioning. Relative increase in storage modulus of these two samples constitutes approximately 16 % with respective to neat counterpart. Post conditioned binary nanocomposites showed the least enhancement in storage modulus values among all nanocomposites, and approximately 12 % improvements compared to neat samples, despite absorbing the least amount of seawater during conditioning. Binary nanocomposite lost the most in storage modulus, while 2 wt % MMT samples lost the least among all samples between unconditioned and conditioned. Ability of nanoparticles to retain desired viscoelastic properties after seawater conditioning underscores its effectiveness in preventing moisture ingress and minimization of such effect [9].
Thermomechanical characterization
Figure 8a shows representative TMA curves from scan obtained from each set of samples prior to conditioning, depicting dimensional stability as function of temperature. Values of CTE before glass transition (α1) and after transition (α2) were determined from slopes of the curves in each scan and results summarized in (Table 2). The results show a slight increase in α1 values for all nanocomposites with respect to neat, except binary which showed no statistical difference as shown in (Table 2). On the other hand, α2 values for all nanocomposites were lower than that of neat samples. These observations were attributed to the presence and inherent properties of different nanoparticles bridging the polymer chains and consequently resulting in higher degree of crosslink density compared to neat samples [20]. Relatively low values of α1 observed in 0.1 wt % GNP were attributed to increased reactivity and presence of amine functional groups resulting in highly cross-linked chains, leading to a more thermally stable material [1]. The opposite was observed in 3 wt % MMT samples where initial heating resulted in delayed crosslinking and hence higher CTE values of α1 prior to glass transition. Interactions between nanoparticles in binary system resulted in an increased crosslink density with lack of room for dimensional changes in α1 values [10].
Sample
CTE (α1), μm/m·°C
% Change
CTE (a2), μm/m·°C
% Change
(a2 - a1)μm/m·°C
Neat
58.40 ± 2.91
-
184.60 ± 3.45
-
126.20
0.1 wt.% GNP
60.28 ± 2.14
3.22
172.80 ± 0.63
-6.4
112.52
0.2 wt.% GNP
63.14 ± 0.10
8.17
172.73 ± 0.91
-6.43
109.59
2 wt.% MMT
65.73 ± 1.09
12.55
172.15 ± 0.12
-6.74
106.42
3 wt.% MMT
66.06 ± 2.36
13.17
168.43 ± 0.92
-8.78
102.37
Binary
58.91 ± 3.32
0.87
165.87 ± 2.87
-10.14
106.96
Table 2: Comparison of CTE values of unconditioned neat and nanocomposites samples.
Figure 8: Representative TMA Curves for (a) Unconditioned and (b) Conditioned Neat and Various Nanocomposites.
Post transition CTE values of all nanocomposites showed lower values of α2, compared to neat, with binary nanocomposites showing the least values. This was attributed to formation of linkages and crosslinking between the nanofillers and epoxy molecules at elevated temperatures, resulting in restrictive chain mobility. Changes between the two CTE (a) values are indicative of dimensional stability of the composite material at elevated temperatures. In the current samples with 3 wt % MMT loading showed the least changes, while 0.1 wt % GNP recorded the highest, with binary between the two.Thus, with increasing temperature control samples transformed from glassy to rubbery structures losing its dimensional stability, while nanocomposites became thermally more stable [13]. The results also showed that α2 values decreased in all nanocomposites compared to neat system, with binary showing the least α2 values among all samples. This may be attributed to increased crystallinity or crosslinked density in post transition systems compared to neat, which may have reduced presence of free volume in the system, giving rise to lowered steric hindrance [10].
Representative TMA thermographs of samples conditioned to 240 days of seawater exposure is presented in (Figure 8b) and average data presented in (Table 3). Analysis of the thermographs showed unique characteristic of rapid expansion of all nanocomposite samples just before glass transition region compared to neat. This behavior was attributed to swelling and plasticization of the matrix caused by prolonged exposure of samples to seawater leading to changes in their microstructure. Characteristic bridging effects may have influenced dimensional expansion causing polymer macromolecules to expand at elevated temperatures along the length of these nanoparticles. This results in plastic deformation and breaking of long polymer chains into smaller macromolecular chain collectively increasing the overall changes in the system, and lowering the glass transition temperature [22]. No significant changes were observed in α2 values of all samples after glass transition. Thus, exposure to seawater and its effect on composite samples become independent of the system. Maximum dimensional changes in conditioned samples occurred in 0.2 wt % GNP and 3 wt % MMT loadings, due to moisture induced stresses as these samples absorbed the most moisture during conditioning.
Sample
CTE (a1), μm/m·°C
% Change
CTE (a2), μm/m·°C
% Change
Neat
99.98 ± 0.67
-
173.90 ± 0.41
-
0.1 wt.% GNP
96.30 ± 3.51
-3.68
185.33 ± 5.05
6.57
0.2 wt.% GNP
102.17 ± 2.65
2.19
188.43 ± 0.11
8.36
2 wt.% MMT
92.01 ± 1.75
-7.97
181.07 ± 2.02
4.12
3 wt.% MMT
113.77 ±12.53
13.79
181.20 ± 0.92
4.19
Binary
80.54 ± 9.38
-19.44
169.23 ± 1.10
-2.69
Table 3: Comparison of CTE values of Conditioned Neat and Nanocomposites Samples.
Thermal stability
Representative TGA curves of weight loss as function of temperature for unconditioned and samples conditioned for 240 days of seawater exposure are shown in (Figures 9a,b). Onset of decomposition of SC 780 was significantly impacted by the addition of different nanoparticles, dictated by their inherent properties and interactions with polymer molecules [13]. These properties include high thermal conductivities and thermal stability influencing various properties of polymer composites [1-3]. There was approximately 14% decrease in onset temperatures and temperatures at which maximum decomposition occurred in all GNP and binary modified samples respectively. This decrease was attributed to extremely high thermal conductivity of GNP nanoparticles, which transmitted the heat through the resin causing the polymer molecules to degrade at a faster rate [23].
On the other hand, MMT nanocomposites performed better than all the other nanocomposite samples due to its inherent fire retardancy property, giving rise to enhanced thermal stability of the system [11, 24]. Thermal decomposition behavior of MMT modified samples was identical to that of neat samples, despite enhanced thermal properties of MMT. Residue obtained at the end of the TGA scan showed a decrease by nearly 3.9 and 4.5 % for 0.1 and 0.2 wt% GNP nanocomposites respectively. On the other hand, there was an increase in residue for 2 and 3 wt % MMT loaded samples by 10.94 and 11.50 % respectively, due to comparatively higher loading. A synergy between the binary nanoparticles was observed based on the individual performance of 3 wt % MMT and 0.1 wt % of GNP seen from (Table 4). GNP nanoparticles seemed to acceleratethe decomposition process, while MMT nanoparticles tend to have the opposite effect. This resulted in enhanced thermal stability of binary nanocomposites with respect to neat and other individual nanoparticle systems at higher temperatures. It can also be observed from (Figure 9), that the decomposition mechanism of binary system was indifferent from that of individual nanoparticle-modified systems and neat system. Samples with MMT showed insignificant decomposition parameters to that of neat, while that of GNP samples reported lower values. To compensate for this effect, addition of MMT nanoparticles proved to useful in achieving optimized thermal properties in binary epoxy composite compared to GNP samples.
Sample
Onset of Decomposition (°C)
% Change
Decomposition Temperature (°C)
% Change
Residue,
%
% Change
Neat
329 ±0.77
-
337 ± 0.13
-
12.16 ± 0.04
–
0.1 wt. % GNP
284 ±0.60
-13.71
291 ± 0.82
-13.67
11.69 ± 0.06
-3.87
0.2 wt. % GNP
282 ±0.55
-14.43
291 ± 1.07
-13.78
11.61 ± 0.01
-4.52
2 wt. % MMT
327 ±1.17
-0.56
336 ± 0.88
-0.31
13.49 ± 0.04
10.94
3 wt. % MMT
323 ±0.49
-1.77
337 ± 0.58
0.01
13.56 ± 0.11
11.51
Binary
301 ±0.58
-8.51
309 ± 0.96
-8.18
13.34 ± 0.07
9.70
Table 4: Summary of TGA data for unconditioned samples.
Figure 9: Representative TGA weight loss curve versus temperature for (a) unconditioned and (b) conditioned samples.
Summary of thermal stability studies on conditioned samples are presented in (Table 5), showing the impact of seawater on thermal properties. Overall, thermal stability of conditioned samples decreased compared to their respective unconditioned counterparts, largely due to microstructural changes caused by the absorbed seawater [13]. Onset and temperature at which maximum rate of decomposition occurred in each sample decreased in all conditioned samples compared to neat and their respective unconditioned counterpart. An initial weight lost observed around 100°C was attributed to evaporation of entrapped moisture within the composite. Onset of decomposition taken at 5 % of initial weight loss showed slightly lower values for all nanocomposites compared to neat system. Table 5 shows 8 that binary nanocomposites were relatively less thermally stable in case of conditioned samples. Comparison of key thermal decomposition parameters between unconditioned and conditioned samples, showed that temperature at which maximum decomposition occurred decreased for all samples expect GNP loaded samples.
Sample
Onset of Decomposition, °C
% Change
Decomposition Temperature (°C)
% Change
Residue,
%
% Change
Neat
285.5± 0.25
-
296.2 ± 0.49
-
9.86 ± 0.04
-
0.1wt. % GNP
278.9± 1.73
-2.3
298.3 ± 0.76
0.69
10.09 ± 0.10
2.33
0.2wt. % GNP
275.1± 2.02
-3.66
297.8 ± 0.50
0.56
10.61 ± 0.01
7.61
2 wt. % MMT
281.4± 0.30
-1.46
295.4 ± 0.90
-0.27
11.11 ± 0.11
11.66
3 wt. % MMT
280.9± 1.02
-1.61
296.4 ± 0.46
0.06
11.63 ± 0.11
17.95
Binary
277.5± 0.89
-2.79
287.2 ± 0.43
-3.04
11.51 ± 0.12
16.73
Table 5: Summary of TGA data for conditioned samples.
Conclusion
Influence of combined MMT and GNP on thermo-mechanical and thermal properties of epoxy SC780 composites along with the impact of seawater conditioning on these properties was studied. Results from the study showed sufficient interaction between MMT/ GNP in a binary nanocomposite. The synergy between binary nanoparticles resulted in relatively lower absorption of seawater compared to samples with individual nanoparticle infused system and neat. Binary nanoparticles also showed better enhancement in storage modulus and dimensional stability at elevated temperatures compared to other nanocomposites and neat samples. It can be inferred from the results that binary nanocomposites display enhanced crosslinking density compared to neat and other nanocomposites. TGA studies showed poor or insignificant changes in onset and decomposition temperatures, and an increase in char formation in all nanocomposites samples compared to unmodified counterpart.
Acknowledgment
The authors would like to acknowledge financial support from Army Research Office (ARO) through Grant number W911NF-15-1-0451 for funding this research.
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