Usage of Core and Dual-Core Yarns Containing Tungsten for Electromagnetic Shielding

Research Article

Adv Res Text Eng. 2017; 2(1): 1013.

Usage of Core and Dual-Core Yarns Containing Tungsten for Electromagnetic Shielding

Telli A¹, Daşan Y¹, Babaarslan O¹* and Karaduman S²

¹Cukurova University, Department of Textile Engineering, Turkey

²Calik Denim Textile R&D Center, Turkey

*Corresponding author: Osman Babaarslan, Cukurova University, Department of Textile Engineering, Turkey

Received: September 20, 2016; Accepted: January 18, 2017; Published: January 20, 2017

Abstract

Textile materials having electrically conductive features come to the forefront in the development of electromagnetic shielding products in the literature. Yarns and fabrics containing high-conductivity and low surface/volume resistivity metal wires among these textile materials became important. However, no research has been found about yarns containing tungsten wires and fabric structures composed of these yarns. Point of origin of this study consisted of tungsten having similar electrical resistivity and electrically conductive properties with metals used for electromagnetic shielding such as silver, nickel and copper. The aim of this paper was to evaluate and validate fabrics composed of tungsten with conductivity properties as an alternative electromagnetic shielding product. From this point of view, three different core yarns were produced using Inox, Copper and Tungsten wires. In addition to these core yarns, three different dualcore yarns were also produced with elastane and metal wires. Furthermore, 100% CO (Cotton) yarn and core yarn containing elastane were selected as the control group. Thus, obtained yarn set was used as weft material for the fabric production. The properties of produced yarns and fabrics were determined and EMSE performances were examined comparatively. The findings from this study indicate that the use of tungsten core yarn in the fabric structure can be an alternative to existing products for electromagnetic shielding. This research will serve about products containing tungsten for electromagnetic shielding as a base for future works.

Keywords: Tungsten; Metal wires; Core yarns; Dual-core yarns; Electromagnetic shielding

Introduction

Radiation is divided into two types: ionizing and non-ionizing. Alpha (α), beta (β) and gamma (γ) radiation are types of ionizing radiation. The energy of ionizing radiation is high enough to remove electrons from atoms or molecules. And these rays are harmful unequivocally to human health. However, non-ionizing radiations such as various electromagnetic frequencies have relatively lowenergy radiation according to ionize atoms or molecules. More studies are required to find out effects of these frequencies containing non-ionizing radiation and devices using these frequencies on human health. Because, the technology integrated with our lives and the increasing usage of electrical and electronic devices for our daily works give rise to electromagnetic pollution.

In recent years, this pollution caused by electromagnetic waves has started to generate various problems threatening human mental and physical health. For instance, previous research has indicated that the Electro Magnetic (EM) radiations induce oxidative stress by injuring some ion channels and increasing the flow of Ca+2 within the cell [1]. Furthermore, it is a well-known fact that EM radiations cause a temperature rise in tissues. Therefore, it is foreseen that EM radiation has negative effects to human health in the long term or overexposure despite considering less dangerous than ionizing radiation [2]. These negative effects can show a change according to electromagnetic field intensity and exposure time or frequency and wavelength of EM radiation. Moreover, body sizes and electrical features of human can be also changed these effects. For this reason, several attempts have been made to reduce these effects in the literature. It was stated that textile products obtained from classic textile fibers have, Electromagnetic Shielding Effectiveness (EMSE) values below 5dB. And these structures cannot prevent electromagnetic waves in any frequencies due to the non-conducting properties. However, textile materials having electrically conductive features come to the forefront to the development of electromagnetic shielding products in the mentioned literature since textile materials occupy less volume and have lower cost than other products. Yarns and fabrics containing high-conductivity and low surface/volume resistivity metal wires among these textile materials became important. They are preferred by the reason of wash-resistant. Thus, they can be use quite a long time.

There is a large volume of published studies investigating with copper and stainless steel metal wires. Ueng ve Cheng (2001) pointed out that Electro Magnetic Shielding Effectiveness (EMSE) of the woven fabric can be tailored in a number of ways, including fabric structure, fabric density, and the amount of conductive core material. It has been shown that the increase of surface or volume resistivity of fabrics cause a decrease in EMSE results [3]. Su ve Chern (2004) examined the EMSE features of woven fabrics produced from three different hybrid yarns (core, covered and plied yarns) including stainless steel. It has been demonstrated that the metal wires lie in the inner region of the spun yarn in the core yarn structure. They are straight, and their distance is the shortest among these three hybrid yarns, so the core yarn has a lower electrical resistance, resulting in a good EMSE. In the plied yarn, the metal wire twists with the spun yarn. The distance is longer than core yarn. The metal wires cover the spun yarn along a helical line in the covered yarn. Their distance (metal wire length) is the longest, so it has a higher electric resistance, resulting in a lower EMSE [4]. Furthermore, the experimental results reveal that the plain weave has a higher EMSE than other weave types. Similar results were found in subsequent studies [5]. Cheng et al. (2006) reported that EMSE values of all the fabrics in the incident frequency range 0, 3–144 MHz was similar because of the diffraction of low frequency plane wave and skin effect of the woven fabric. EMSE values show an increase with an increase in the number of conductive fabric layers, warp density, and weft density in electromagnetic frequencies ranging from 144 to 3000 MHz. Furthermore, a decrease in EMSE has been observed with an increase in wire diameter [6]. In the literature, these results are also supported by other studies [7]. Moreover, several studies were conducted on the knitted and nonwoven fabrics for electromagnetic shielding in addition to woven fabrics [8-10]. There is also increasing concern on the measurements of EMSE. So far, there are four basic methods and different devices derived from these methods in the market [7,11-14].

However, no research has been found about yarns containing tungsten wires and fabric structures composed of these yarns in the literature. Point of origin of this study consisted of tungsten having similar electrical resistivity and electrically conductive properties with metals used for electromagnetic shielding such as silver, nickel and copper [15]. Tungsten and its substances are not acute toxicants, eye and skin irritants, or dermal sensitizers. Tungsten is rare and its compounds are generally inert. Tungsten in insoluble form is also resistant against physical weathering [16,17]. The aim of this paper was to evaluate and validate fabrics composed of tungsten with conductivity properties as an alternative electromagnetic shielding product. From this point of view, three different core yarns were produced using Inox, Copper and Tungsten wires with the same diameter. In addition to these core yarns, three different dual-core yarns were also produced with elastane and metal (Inox, Copper, and Tungsten) wires. Furthermore, 100% CO (Cotton) yarn and core yarn containing elastane were selected as the control group. Thus, obtained yarn set was used as weft material for the denim fabric production. The properties of produced yarns and fabrics were determined and EMSE performances were examined comparatively.

Materials and Methods

For this study, 55 Tex core and dual-core yarns in the twist coefficient of αe= 5 (αtex= 4787, 5) were produced in modified ring spinning system. Ring Spinning Frame was used with 8300 rpm spindle speed. 100% CO roving (990 Tex) was used as covering material. Eight different yarns were produced with 78 dtex elastane and metal (Inox, Copper, Tungsten) wires as core material. Wire diameter of these metals was 0, 035 mm. Compositions of produced yarns are given on Table 1. Denim fabrics were produced using eight different weft yarns in combination with same cotton warp yarns according to production details shown in Table 2. Singeing, causticizing, washing, softening finish, drying and sanforizing were performed respectively on all produced gray fabrics. Quality control tests according to universal standards were applied on engineered yarns and denim fabric samples obtained from these yarns.