Shelf Life Characteristics of Composite Gluten-Free Cookies Fortified with Fermented and Unfermented Agaricus bisporus Polysaccharide Flours

Research Article

Austin J Nutr Metab. 2019; 6(1): 1067.

Shelf Life Characteristics of Composite Gluten-Free Cookies Fortified with Fermented and Unfermented Agaricus bisporus Polysaccharide Flours

Sulieman AA*

Department of Food Science, Jiangnan University, China

*Corresponding author: Abdellatief A. Sulieman, School of Food Science & Technology, Jiangnan University, China

Received: September 28, 2019; Accepted: October 28, 2019; Published: November 04, 2019

Abstract

In this work, shelf life characteristics were evaluated for Composite Gluten- Free (CGF) cookies enriched with Fermented and unfermented Agaricus bisporus Polysaccharide (FABP and UABP) flours and stored at 25°C for 4 and 6 months. Incorporation of both FABP flour and UABP flour in CGF flour reduced aw, moisture content and whiteness, and increased redness and yellowness, while addition of FABP flour decreased the syneresis. Furthermore, most of stored CGF cookie formulations had higher aw, and moisture content, as well as lower fracture strength and hardness compared to the control. UABP flour Formulation (F3) showed additional fat proton with highest relaxation time (403.70-932.60 ms, T24), whereas FABP flour F3 exhibited strong linked proton (0.01-1.32 ms), with an increase in T22 (P2) of the other stored CGF cookies. FTIR spectroscopy showed the presence of C=O group and glycosidic linkages (C-O-C and C-O-H) in FABP flour and CGF cookies, with different intensities.

Keywords: Fermented Agaricus bisporus Polysaccharide Flour; Composite Gluten-Free Cookies; texture; 1H NMR Spectroscopy; FTIR Spectroscopy

Introduction

Gluten-free products are very important and useful for individuals suffering from Celiac Disease (CD). CD is caused by ingestion of gluten proteins, which are encountered in wheat, barley, rye and their crossbreeds [1]. Recent epidemiological studies have shown that the prevalence of CD has been significantly underestimated in many countries, including China [2]. Gluten-free products are commonly consumed as staple foods in a number of countries, where CD persist. Gallagher reported that over 90% of people with CD in the United Kingdom obtained their gluten-free food on prescription. Furthermore, gluten-free products commercialization has grown at an annual rate of 28% in the last years [3]. Gluten-free flours, such as rice, corn, potato and soy with high fat powders produced cookie dough that was sheetable, and cookies of comparable quality to wheat cookies. The development of appealing gluten-free products from composite flour of sweet potatoes will therefore play a major role in raising awareness on the potential of the crop.

Cookies have been suggested as a good way to utilize composite flours as they are ready-to-eat convenient foods, provide a good source of energy, and are consumed widely throughout the world [4]. The term cookies or biscuits, which are called in many countries in the world, refer to a baked product generally consist of the three major ingredients flour, sugar and fat. These ingredients are mixed together with other minor ones to form dough [5]. In the USA, the cookie and cracker manufacturing industry includes about 300 companies with combined annual revenue of about $11 billion [6].

As a health food, edible mushrooms are preferred by people worldwide because they are low in calories and high in nutrients. Recently, several studies have shown interest in isolating and characterizing new functional compounds from mushrooms, such as polysaccharides, polysaccharide-peptide complexes and proteins [6,7]. Mushroom polysaccharides are well-known to possess diverse health benefits for human body. Due to their strong antioxidant activities and free radical scavenging abilities, many polysaccharides have been detected for development into safe and effective medicines. Jeong et al. stated that polysaccharide isolated from Agaricus bisporus possesses excellent inhibiting action against human breast cancer [8]. Furthermore, Chinese quince seed meal polysaccharides obtained by different processes had good DPPH and superoxide anion-scavenging activities [9].

Fermentation is a biotechnological process brought out by microorganisms, such as bacteria, fungi, yeast, or a combination of them in anaerobic conditions used by human for long period of time. The main goal of fermentation was primarily on food preservation and to extend the shelf life, while safety, nutritional value and organoleptic quality of the foods are concurrently succeeded [10]. Lactic Acid Bacteria (LAB) are generally the prominent microorganisms utilized in food industry. LAB promote the nutritional value, flavor, tastiness and texture of various types of fermented foods [11]. Therefore, in this study, Agaricus bisporus Polysaccharide (ABP) flour was fermented by Lactobacillus plantarum and incorporated in Composite Gluten- Free (CGF) cookies to improve their shelf life characteristics.

Several studies have been performed on improvement in quality of bakery products, but researches on extension of shelf life of these products are lacking. Shelf life of bakery product is mostly characterized by both sensorial changes and microbial spoilage, in addition to other factors that affecting the shelf life, such as rancidity, crystallization, grittiness, syneresis of jellies, chocolate bloom, structural weakness, fade color and water mobility. Ruan and Chen reported that food materials containing higher proteins and/or carbohydrates could decrease water mobility, while lower contents could increase the mobility [12]. To extend the shelf life of the bakery products, the above factors must be controlled by suitable preservation methods. Preservation in bakery means the retardation of spoilage including the texture staling. A hygroscopic substance has the effect of keeping the food material moist. In addition, moisture content and water mobility of product are key measuring factors in deciding when a particular product reaches the end of its sensory life. The relationship between the water activity and the microbial shelf lives of bakery products is well established with mold growth being the main limiting factor. The present work aims to study CGF cookies enriched with Fermented Agaricus bisporus Polysaccharide (FABP) flour and Unfermented Agaricus bisporus (UABP) flour and to evaluate their shelf life characteristics, such as water activity, moisture content, texture and 1H NMR spectroscopy.

Materials and Methods

Materials

Sweet potato roots (white variety) and glutinous rice flour (13.37 g/100 g moisture, 8.03 g/100 g protein, 1.06 g/100 g ash, and 1.03 g/100 g fat) were purchased from local supermarket. Freeze-dried button mushroom powder (8.47 g/100 g moisture, 27.91 g/100 g protein, 7.29 g/100 g ash and 2.22 g/100 g fat) was obtained from Longhai Union Food Co., Ltd. (Zhangzhou, China), and xanthan gum manufactured by Danisco Co., Denmark. In addition, De Man Rogosa Sharpe (MRS) broth medium was obtained from Sinopharm Chemical Reagent Co. Ltd. (Shanghai, China). All baking ingredients (baking powder, sodium bicarbonate, sugar, margarine and skim milk powder) were purchased from local supermarkets.

Preparation of sweet potato flour

Sweet potato flour was prepared according to the method described by Sulieman et al. [13]. Briefly, the roots after peeling, washing and slicing, the slices were blanched, and then dried at 60°C for 10 h in convection oven (Dasol Scientific Co. Ltd., Seoul, Korea). The dried slices were milled into flour using a laboratory-scale mill (Tianjin Taisite Instrument Co., Ltd., Tianjin, China), sieved through an 80-mesh sieve, packed, and sealed in high-density polyethylene bags for further use.

Extraction of Agaricus Bisporus Polysaccharide (ABP) flour

Using the procedure described by Fan et al., with some modifications, freeze-dried button mushroom powder (200 g) was boiled with 4 L distilled water in a vessel for 4 h with stirred regularly [14]. The solid residue was filtered through a 200-mesh nylon cloth, and the residue was re-extracted twice with 2 L distilled water to obtain the polysaccharide fraction. All extracted liquid fractions were combined and concentrated at 50°C using a rotary evaporator under reduced pressure (Wuxi Shenke Instrument, Wuxi, China). The concentrated fraction was precipitated overnight with four portions of 70% ethanol at room temperature and centrifuged at 2080×g for 10 min. The resulting pellet was freeze-dried (Free Zone, Labconco Co., Ltd., Kansas, USA) at -55°C and 0.123 mbar (pressure) for 96 h to obtain ABP flakes, which were then ground in a coffee grinder (Baijie, Wuxi, China). Finally, the ABP flour was stored in sealed bags at 4°C until further use.

Fermentation of ABP flour

MRS broth medium was prepared and dispensed (100 mL) in conical flask (250 mL), sterilized in an autoclave at 121°C (200 kPa) for 15 min, and then cooled to room temperature (24±1°C). Lactobacillus plantarum was grown in MRS at 37°C for 24 h. The cells were harvested and re-suspended in sterilized tryptone (2%) and adjusted to 106 CFU/mL. The cells were then used as an inoculum for ABP flour fermentation.

The extracted ABP flour (200 g, wet weight basis) was put tightly into screw-capped plastic vessel and inoculated with 2 mL L. plantarum suspension (106 CFU/mL), without mixing. The fermentation process was carried out at 37°C for 72 h. The final pH of the fermented product was 3.6. The product was freeze-dried and ground as described above for ABP flour, to obtain Fermented Agaricus bisporus Polysaccharide (FABP) flour and stored in sealed bags at 4°C for further analyzes.

Preparation of Composite Gluten-Free (CGF) flours and cookies

Three blends were prepared as follows: Sweet Potato Flour (SPF) was blended with a constant level of Glutinous Rice Flour (GRF), and then it was fortified with different percentages of FABP flour, and UABP flour (86.5/10/3, 83.5/10/6, and 80.5/10/9). These blends were referred to the formulations (F1, F2, and F3, for both FABP flour and UABP flour). Control sample was composed of SPF (89.5%) and GRF (10%), as well as xanthan gum was added to all flour blends at 0.5% by the total weight. The CGF flours were kept in sealed bags at 4°C for analyzes.

CGF cookies were produced using the method described by Sai Manohar and Haridas Rao, with modifications [15]. The dough was prepared in a laboratory dough mixer. The margarine (120 g) and ground sugar (130 g) were creamed in a Hobart mixer (model SM-5D, Sinmag Machine Co. Ltd., Wuxi, China) with a flat beater for 2 min at 61 rpm and to the cream, water (60 mL) containing sodium bicarbonate (3 g), baking powder (3 g) and sodium chloride (3 g) was added and mixed more for 5 min at 125 rpm to obtain a homogeneous cream. The CGF flour (300 g) and skim milk powder (15 g) were added to the cream and mixed continuously to form the final dough and then sheeted to a thickness 5.0 mm with a rolling pin and using aluminium platform and frame. The cookies were shaped with a cutter (diameter 55 mm), and baked on aluminium trays at 200°C for 12 min, cooled for 30 min and stored in air-tight containers for further analyzes.

Water activity, moisture content and color of CGF flour

Water activity (aw) of CGF flour was determined using a Novasina Thermo-constanter model Lab swift-aw (Lucerne, Switzerland) according to the manufacturer’s instructions. The moisture content of the CGF flour was measured according to the method of AOAC [16]. The color of the CGF flour was determined using a chromameter (CR-400, Konica Minolta, Japan), which calibrated with a white standard plate. The values were L*, a*, and b*; The L* values (white 100/ black 0), the a* values (red positive/ green negative), and the b* values (yellow positive/blue negative)

Syneresis of CGF flour

Retrogradation of flour starch measured by syneresis was carried out according to the method described by Kuar et al., with minor modifications [17]. Flour suspension (6% flour in water, w/w) was heated at 85°C for 30 min in a temperature controlled water bath, and then cooled to room temperature in an ice water bath for 5 min. The cooled samples were stored at 4°C for 1-6 days. The ratio of the weight of liquid separated from the sample to the total weight of the sample before centrifugation at 2149×g for 15 min, and multiplied by 100 was calculated as the percentage of syneresis of stored sample.

Texture characteristics of stored CGF cookies

Fracture strength and hardness of stored CGF cookies were measured using a texture analyzer TA-XT2i (Stable Micro Systems, London, England). The distance between the two beams was 50 mm. Another identical beam was brought down from above at a pretest speed of 10 mm/s, test speed of 1 mm/s, post-test speed of 10 mm/s and distance of 5 mm to contact the cookie. The downward movement was continued till the cookie breaks. The peak force (g) was reported as fracture strength [18].

1H NMR spectroscopy of stored CGF cookies

Spin-Spin Relaxation Time (T2) was analyzed using NMR (MesoMR-23-060V-1, Shanghai Niumag Company Ltd., Shanghai, China) operated at 25°C and a frequency of 21 MHz for 1H, with a dead time of 18 μs to observe the water mobility in polysaccharide flours and fresh and stored CGF cookies at 25°C for 4 months. Transverse relaxation (T2) was measured using the Carr-Purcell- Meiboom-Gill (CPMG) pulse sequence [19,20]. The sample (1.5 g) was weighted in a small sealed tube and placed inside a 25 mm NMR tube. The parameters of the CPMG test are as follows: the pulse widths of the 90° and the 180° pulse were 7.52 and 15 μs, respectively, the number of points selected to measure the sample was 2000, the number of echoes was 1000, the number of scans was 4 and the relaxation decay time was 3s. The CPMG data were fitted with analysis software from Niumag Instruments. (Shanghai, China). All analyzes were performed in triplicate and variation coefficients less than 10%.

FT-IR spectroscopy of CGF cookies

FT-IR spectroscopy was performed using alkali metal halide pellets according to the method described by Jouraiphy et al. [21]. Powdered CGF cookie (2 mg) was mixed with anhydrous potassium bromide (200 mg) in a small crucible to generate a homogenous mixture. The mixtures were compressed using a hydraulic press to form a transparent pellet, which was then measured by FT-IR (Spectrum 400, Perkin Elmer, USA) from wavenumbers of 4000 to 500 cm-1 at 0.2 cm/s.

Volatile compounds of CGF cookies

Extraction of volatile compounds was achieved using the method proposed in Aponte et al., with some modifications [22]. In brief, powdered CGF cookie (2 g) was transferred to a 20 mL headspace vial, and 200 μL of an aqueous toluene solution (250 mL/L) was added. The vial was placed in a thermostatic block at 40°C with continuous agitation and the fiber was inserted and maintained in the sample head space for 30 min; the fiber was then removed and immediately inserted into a Gas Chromatography-Mass Spectroscopy (GC-MS) injector for compound desorption. Volatile compounds from the samples were isolated using Solid-Phase Micro-Extraction (SPME) and separated on a CP-Sil-8CB (Varian, Walnut Creek, CA, USA) fused silica capillary column. Aroma compounds were identified by comparison of mass spectra and retention time of MS database.

Results and Discussion

Water activity, moisture content and color of CGF flour

Water activity (aw), moisture content and color parameters of UABP flour, FABP flour and CGF flour are presented in Table 1. Significant differences were observed in aw, moisture content and color values among all the samples. Addition of both UABP flour and FABP flour decreased aw, moisture content and whiteness (L* values), and increased redness (a* values), yellowness (b* values) and Δ E values of CGF flour. Moreover, FABP flour formulations had higher aw, moisture content and whiteness, and lower redness, yellowness and Δ E values than UABP flour formulations. The lowest aw, moisture content and lightness, and highest redness and yellowness of FABP flour and UABP flour added, as well as higher their nutritional value may reduce aw, moisture content and whiteness of CGF flour. In addition, incorporation of UABP flour and FABP flour could increase the particle size and reduce whiteness of CGF flour, due to reduction of surface area that permits more reflection of light. Sulieman et al. explained that the decrease in whiteness may be attributed to an increase of dietary fibers, protein and some colored pigments that present in the UABP flour and FABP flour added, in addition to some changes in color that happened in the FABP flour during the fermentation process [23]. The reduction in lightness with increase protein and fiber contents was also observed in a research study by Tharise et al. for composite gluten-free flour [24].